A sequential hybrid method to establish practical sizing systems based on anthropometric data

Abstract

Purpose Size fit and economic efficiency are two crucial aspects that need to be considered in designing a sizing system. However, there could exist a trade-off between those aspects in order to establish a practical sizing system. The purpose of this paper is to develop a sequential hybrid method of grid and optimization to generate a practical sizing system using anthropometric data.

Design/methodology/approach The proposed sequential hybrid method consisted of two sequential steps, which employs grid method and optimization method. In the initial step, the grid method creates primary grids that accommodate a designated percentage (e.g. 90%) of users with best size fit. In the subsequent step, the optimization method generated additional grids to provide acceptable fit, with minimum fit penalty scores for users unaccommodated by the primary grids. Our method was applied to the development of a sizing system for men's military jackets. The proposed method performances were evaluated in terms of accommodation percentage, size fit and number of sizing categories.

Findings Our proposed method resulted in 26 primary grids during the initial step, which cover 90% of users. Next, we generated six additional grids during the subsequent step that provide minimum fit penalty scores for the rest (10%) users.

Originality/value The main contributions of this paper are as follows: consider accommodation percentage, size fit and number of sizing categories in the design of sizing system; combine the grid and optimization methods and evaluate a sizing system for men's military jackets. The proposed method is applicable to develop optimal sizing systems for multiple-size products.