The effects of powder size and sintering temperature on the microstructure and properties of modified MA6000 alloy produced by spark plasma sintering

Abstract

The present study investigates the properties and microstructure evolution of MA 6000, a nickel-based alloy produced by mechanical alloying and spark plasma sintering (SPS), a powder processing technique in metallurgy. This study aims to explore the potential of MA 6000 as a high-temperature material for industrial applications. Modified MA 6000 samples of different powder sizes were sintered in a high-vacuum environment at temperatures ranging from 800 to 1100°C. At 800°C, the cohesion between powder particles was not significant, resulting in low-density samples. However, at 1000°C, the samples consisted of many fully sintered regions related to finer powder particles, while no specific morphology was observed at 1050°C. The image quality and inverse pole figure (IQ-IPF) map indicated that the grains were distributed randomly in all sintered samples, and the average distribution of grain size of samples sintered at 1050°C was larger than that of those sintered at 1000°C.